Battery Production - Siemens Xcelerator Global

Meet the surging demand for batteries with confidence by leveraging digital twins, advanced automation and data analytics to flawlessly design, validate, and scale-up your battery production processes. Ensure high-quality output, reduce scrap, shorten processing and production ramp-up times, and enhance sustainability to become a leading manufacturer in the rapidly growing battery industry.

Whether as the heart of electric vehicles or as a storage medium for electricity from renewable energies: The battery plays a central role in the mobility and energy supply of the future.

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Powerful sensors and automation solutions are required to ensure the highest quality and smooth processes in battery manufacturing. Pepperl+Fuchs offers a complete portfolio ranging from individual sensors to turnkey system solutions. This allows all process steps to be optimized—from the battery cells and modules to the battery pack and installation in the vehicle body. With decades of experience in automation technology, individual consulting, and the expertise of highly specialized subsidiaries, we support you in successfully automating your plant.

Discover our sensors and automation solutions for battery manufacturing!

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As soon as the battery modules are assembled, the SmartRunner Explorer 3-D stereo-vision sensor performs a fully automated quality control. The high-resolution 3-D point cloud image created by the sensor displays all the required details of the battery module. This makes it possible to detect whether all battery cells are present, whether they are correctly aligned and whether they are arranged without any protrusions.

Industrial robots pick up the fully assembled and inspected battery modules and place them in battery packs. For this process step, the 2-D universal vision sensor VOS calculates the position and orientation of the modules with an integrated vision tool. The data is then passed on to the robot controller. This enables the robot arm to precisely grip the battery modules and place them into the battery pack.

For almost 30 years, VMT Vision Machine Technic Bildverarbeitungssysteme GmbH has been supplying turnkey vision solutions for applications in the automotive industry—from body shop to paint shop to final assembly, as well as for logistics, powertrain, and battery manufacturing. The systems are individually adapted to the requirements and production conditions in the plant. Complete logging and documentation, flexible integration into existing systems, and intuitive operation are key components of all VMT system solutions.

For more information, please visit Battery PACK Automation Line.